R&G Technicians Blog

Here we present topics and considerations from the day-to-day work of our technicians in loose order.

Forged Carbon

For a forged carbon design, either cut carbon fibres (3, 6 or 12 mm, see short fibres R&G) or cut-to-size TeXtreme® fabric (TeXtreme® R&G) are used.

Tutorials and examples: Example with spread tow (TeXtreme®) · Cut carbon fibre – video 1 · video 2 · video 3

Procedure for positive models (coating components)

  1. Coat the surface with a laminating resin such as Epoxy resin L + Hardener L (R&G).
  2. Sprinkle cut carbon fibres onto the surface.
  3. Impregnate the fibres by carefully pouring and distributing resin.
  4. Allow to cure or, alternatively, apply a tear-off fabric and press down.
  5. Sand the surface dry or wet until smooth. If tear-off fabric was used, remove it first.
  6. Remove dust thoroughly; the component must be dry. Seal the surface again with resin.
  7. After curing, wet sand repeatedly (increasingly finer) until the surface is smooth.
  8. Finally, coat with clear varnish (spray gun or spray can) or polish the matt surface to a high gloss.

Procedure for negative moulds (vacuum pressing)

  1. Apply a clear top coat, e.g. colourless EP gelcoat NOVA (R&G).
  2. Sprinkle in cut carbon fibres.
  3. Apply a layer of carbon fabric.
  4. Apply tear-off fabric/flow aid, e.g. Compoflex (R&G).
  5. Apply resin by vacuum infusion using a vacuum film and vacuum pump (e. g. example video).
  6. After demoulding: Clean and sand the component, then polish or coat with clear varnish.

Alternative methods

Other methods such as hand laminating or pressing into moulds are also possible.

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